The following chronicles the construction of the Prairie
Aikikai dojo in Sycamore, Illinois. In addition to continuing work by
Jeff and Les (and others, as time permitted), we have hosted several
"dojo building weekends". The last building weekend was held
on June 29th and 30th. Since then the walls have been painted (on the
main floor, at least), the carpeting is in, and we are getting ready
to lay the mat! Scroll to the bottom of this list to see the latest
photos!
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An exterior
view of the proto-dojo, taken back in September of of 2000, before
we even bought the property! |
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A first major
dojo building party (September 29-30, 2001). Several new windows
(two downstairs, one upstairs, and a skylight), along with the
HVAC ductwork, had been installed. Keith helps out with the placement
of ceiling insulation. |
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The upstairs
crew (Dave, Paul and Kit pictured) did not have the benefit of
a drywall lift, so that had to make due the old fashioned way. |
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A consultation
while insulating the upstairs (Dave, Tom, Paul and Amy). |
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Sensei Jeff
and Jim trying to figure something out (to this date, we still
can't remember what it was)! |
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Kevin and Aaron
cut 6" insulation for the ceiling spaces. |
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Sensei Jeff
takes a lighter moment. Note the framed furnace room (back left),
and all of the rolls of insulation stacked in front of that! |
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Elton works
on installing new decorative exterior lighting outside the front
door. |
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A consultation
with the supervisory staff. Pictured are Dave, Dana, Daniel, Rachel
and Elton. |
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Still insulating
upstairs (Kit and Dave). We had to installing foam venting to
insure airflow through the narrow attic spaces above the second
floor. |
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Jim helping
to put up drywall outside the furnace room just off the main mat
area. |
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Our second dojo
building weekend was three weeks later (October 21-22, 2001).
This is a view of the framed changing rooms upstairs. The "fog"
is dust from cutting and mounting the drywall. |
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Laura takes
a turn at the screw gun, just inside the garage door off the mat
area. |
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Dave is helping
to prepare a piece of drywall on the hoist. We eventually went
through 118 pieces of 4' x 12' drywall! |
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Inside one of
the changing rooms, Jim works to secure some drywall to the ceiling.
It was tight work, and we tried to do as much as possible in single
pieces to reduce the amount of cutting! |
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A long view
of the "meeting area" part of the second floor. Again,
drywall dust permeates all. |
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This weekend's
supervisory staff: Katie, Rachel, and K.C.. |
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Even with six
screw guns going it still took a bunch of time! Laura and Keith
working on the first floor. |
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Mike working
on a second of drywall. While the main floor's nine foot ceilings
will be a plus come practice time, they did make putting up the
drywall on the ceiling a bit of a chore. |
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A view of the
furnace room, with the furnace in and the drywall (mostly) up. |
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This is from
December 22nd. We realized that having a stairwell opening without
a railing or wall next to it was asking for trouble. Rachel and
Jeff decided a small wall was the best choice! |
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A view down
the short hallway leading to the two changing rooms (second floor).
Almost finished putting the drywall on. |
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The "mudding"
part of the program is in full swing (February 23, 2002). Jeff
is doing his best to make the weird angles upstairs look O.K.. |
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Rachel helps
to clean up! |
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April 11, 2002.
The main floor is mostly mudded at this point. Note the few remaining
sheets of drywall (foreground), and the 4' x 9' foam, stacked
in the back. This will eventually be used for the mats. |
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About this time
we realized the only entrance to the sole bathroom was from the
storage side of the building. A quick plan to expand the bathroom,
adding a door and moving a sink, led to some additional framing. |
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The plumbing
completed in the new wall! |
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Just in case
you were wondering if there was a toilet in the place... |
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A view up the
stairs. The wall to the right is new (previously the staircase
opened out on to the main mat area). This provides a little more
privacy, and a little less vertigo. |
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Two weeks later
(April 21, 2001) we decided that there had been too much construction
and not enough Aikido, so we too a few hours off for a special
practice. |
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This practice
brought together the students from our NIU Aikido class with students
from Bloomington and other places! |
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Too bad we couldn't
have done this at the new dojo! Soon, though! |
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A group photo
from that day. |
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Back to the
proto-dojo (May 6, 2002). Supervisor Rachel is examining the handiwork
to date. View is from the furnace room across the mat to the garage
door. |
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Another view
from the main door across the mat to the opposite corner. Note
that all of the drywall (previously stacked on the floor) is gone. |
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Looking at the
furnace room, across the mat area, from the garage door. |
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Again looking
from the garage door, this time towards the front door (the stairs
are behind the new wall). Les is trying to run out of the shot! |
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Looking down
the stairs from the second floor. |
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The meeting
area upstairs, looking from the changing rooms (Rachel is helping
to keep that trunk firmly planted on the floor). |
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The opposite
view, looking at the stairs and the short hallway to the changing
rooms. |
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The inside of
one of the changing rooms (not much to see, really, its too small
for a good picture). |
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Our next construction
weekend was June 29 and 30, 2002. Goals were to install a stone
pathway (from the two driveways to the main door), prime the first
floor walls, and begin construction on the raised floor for the
mat. Pictured are Keith and Paul preparing the band saw to cut
foam blocks. |
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We rented a sod
cutter to remove the grass from the path (Jeff operating). |
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Dave and Tom
mark out lines for where the path should go (not that it went
there, but we tried). |
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Meanwhile, Rosalie
and Laura are inside getting ready to prime the first floor walls. |
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Professional
kid-sitting services were provided both days by Dani. Pictured
are Dani, K.C., Daniel, Rachel, and Dana. |
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Cutting 600+,
4"x4"x"4 foam cubes required having a good surface
on which to work with the 4'x9'x4" foam sheets. Keith and
Paul constructing a raised platform for the band saw for just
this purpose. |
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The first part
of creating foam blocks was reducing the 4'x9'x4" foam sheets
into 4"x9'x4" strips. |
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Aaron and Laura,
inside working on the prime coat. |
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Jenny and Carolina
prime painting. |
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Now the 4"x9'x4"
strips are fed back through the saw to create the finished 4"x4"x4"
cubes. |
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It was a nice
day, and the kids could only watch TV and play inside for so long.
Pictures are K.C., Katie, and Rachel playing with the Rug Rats
water toy. |
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Dani watched,
and Daniel and Dana eventually got into the fray! |
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Daniel taking
a break on the deck. |
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Dana drying out
from water fun. |
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The stone blocks
to be used for the path were stored in the back of the garage.
A "fire line" was used to move them out to the path
area. |
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The path bed
prepared, and the first few blocks paid into place. |
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The "path
crew" hard at work (Dave, Jon, Aaron, and Jeff). This is
the next day (the 30th). |
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After the foam
blocks were all cut, they had to be glued to the 1/2" plywood
4'x8' boards. These boards had to be marked, first, to make sure
the foam blocks were correctly and evenly spaced. |
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Aaron, Jon, and
Jim working on the path. |
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Gluing the first
foam blocks onto the plywood boards. Glue is applied to both block
and board, allowed to dry, then heated (briefly, or the whole
mess goes up in flames) and pressed together. Mike and Jim. |
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The finished
path. |
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By Sunday afternoon
we had had enough construction, building, digging and gluing.
Out to the lawn for an hour or so of jo kata. Jeff is explaining
a fine point of the 31-count kata, while Mike and Jim
follow. |
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Not quite sure
what that last movement was ... |
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OK, maybe we've
got it now! Pictured are Jon, Aaron, Mike and Jim. |